【AIGC One Sentence Reading】:小模数直齿轮的快速测量技术,采用机器视觉和亚像素边缘检测方法,实现了高效、精确的免参数在线并行测量。
【AIGC Short Abstract】:基于机器视觉技术,本文提出了一种针对小模数直齿轮的免参数并行快速测量方法,通过亚像素边缘检测与定位算法,实现了齿轮的高效、精确测量,为生产线上的齿轮质量检测提供了有效手段,提高了测量效率和精度。
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Abstract
In actual manufacturing of fine-pitch spur gears, multiple equipment on a single production line usually produce multiple gears with different parameters at the same time. So far, it is not possible to use a single gear measuring instrument to simultaneously and fully inspect these gears with different parameters on the production line in real time. We have developed a gear subpixel edge positioning algorithm based on Facet, a gear center positioning method based on iterative reweighted least squares, a fast positioning method for the intersection of circles and profiles, a sine function fitting tooth number method, and a profile approximate pressure angle measurement method. If combined with appropriate feeding and positioning mechanisms, this method can achieve mixed measurement of multiple different types of gears without the need for clamping, and has high measurement efficiency when unknown parameters are present. It can measure the number of teeth, modulus, pressure angle, tip diameter, root diameter, whole depth of tooth, tooth width, base tangent length, modification coefficient, profile deviation, and geometric error. The experiment result shows that the repeatability accuracy of this method for measuring spur gears with modules ranging from 0.5 to 1.0 mm is 4 μm. This method has important application prospects in the flexible production line of fine-pitch spur gears.