• Chinese Journal of Lasers
  • Vol. 49, Issue 12, 1202004 (2022)
Yu Wang1, Leshi Shu1, Shaoning Geng1, Bin Li1、2, Chunming Wang3, and ping Jiang1、*
Author Affiliations
  • 1National Engineering Research Center for Manufacturing Equipment Digitization, School of Mechanical Science and Engineering, Huazhong University of Science & Technology, Wuhan 430074, Hubei, China
  • 2Wuhan Newlaz Intelligent Technology Co., Ltd., Wuhan 430074, Hubei, China
  • 3School of Materials Science and Engineering, Huazhong University of Science & Technology, Wuhan 430074, Hubei, China
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    DOI: 10.3788/CJL202249.1202004 Cite this Article Set citation alerts
    Yu Wang, Leshi Shu, Shaoning Geng, Bin Li, Chunming Wang, ping Jiang. Status and Development Trend of Laser Welding Technology for Automotive Body[J]. Chinese Journal of Lasers, 2022, 49(12): 1202004 Copy Citation Text show less
    Schematic of laser deep penetration welding process
    Fig. 1. Schematic of laser deep penetration welding process
    Overall tensile strength versus heat input[26]
    Fig. 2. Overall tensile strength versus heat input[26]
    Schematic of laser filler welding process
    Fig. 3. Schematic of laser filler welding process
    Application of laser brazing in automotive industry[33]. (a) Laser joining of hatchback parts; (b) principle diagram of laser brazing
    Fig. 4. Application of laser brazing in automotive industry[33]. (a) Laser joining of hatchback parts; (b) principle diagram of laser brazing
    Principle diagram of trifocal laser brazing[39]
    Fig. 5. Principle diagram of trifocal laser brazing[39]
    Thermal imaging in brazing process[39]. (a) Monofocal brazing; (b) trifocal brazing
    Fig. 6. Thermal imaging in brazing process[39]. (a) Monofocal brazing; (b) trifocal brazing
    Microstructures at selected regions for joints obtained with different filler metals[43] . (a)-(c) Pure Al; (d)-(f) AlSi5; (g)-(i) AlSi12
    Fig. 7. Microstructures at selected regions for joints obtained with different filler metals[43] . (a)-(c) Pure Al; (d)-(f) AlSi5; (g)-(i) AlSi12
    Schematic of laser-arc hybrid welding process[45]
    Fig. 8. Schematic of laser-arc hybrid welding process[45]
    Weld morphologies under different welding schemes[46] . (a) Laser guided arc; (b) arc guided laser
    Fig. 9. Weld morphologies under different welding schemes[46] . (a) Laser guided arc; (b) arc guided laser
    Formation of laser-dominated region and laser-MIG hybrid-dominated region[48]. (a) Laser-dominated region in laser welding process; (b) MIG-dominated region in MIG welding process; (c) laser-MIG hybrid-dominated region in laser-MIG hybrid welding process
    Fig. 10. Formation of laser-dominated region and laser-MIG hybrid-dominated region[48]. (a) Laser-dominated region in laser welding process; (b) MIG-dominated region in MIG welding process; (c) laser-MIG hybrid-dominated region in laser-MIG hybrid welding process
    Weld appearance and microstructures for laser-MIG hybrid welding[48]. (a) Weld appearance; (b) fine dendrite in laser-MIG hybrid-dominated region; (c)-(e) morphologies of fusion line between laser-MIG hybrid-dominated region and laser-dominated region; (f) coarse dendrite in laser-dominated region
    Fig. 11. Weld appearance and microstructures for laser-MIG hybrid welding[48]. (a) Weld appearance; (b) fine dendrite in laser-MIG hybrid-dominated region; (c)-(e) morphologies of fusion line between laser-MIG hybrid-dominated region and laser-dominated region; (f) coarse dendrite in laser-dominated region
    Schematic for detection-compensation-tracking of weld seam [56]
    Fig. 12. Schematic for detection-compensation-tracking of weld seam [56]
    DIGI-LAS/MDL system used for roof welding[58]
    Fig. 13. DIGI-LAS/MDL system used for roof welding[58]
    Relationship model between keyhole-induced porosity and multi-sensing signals[61]. (a) Relationship between keyhole depth variation and porosity; (b) CNN-based porosity detection with keyhole opening morphological characteristics
    Fig. 14. Relationship model between keyhole-induced porosity and multi-sensing signals[61]. (a) Relationship between keyhole depth variation and porosity; (b) CNN-based porosity detection with keyhole opening morphological characteristics
    Schematic for detection of laser welding defects based on laser vision[65]
    Fig. 15. Schematic for detection of laser welding defects based on laser vision[65]
    MaterialMaterial typeMaterial featureApplication
    SteelGeneral steelLow hardness, low tensile strengthFenders, bumpers, etc.
    Special steelHigh tensile strengthExterior body panels, wings, doors, rooves, side panels, etc.
    Aluminum alloyAl-MgHigh tensile strength, high elongation, good fatigue strengthBody frames, hood outer panels, doors, top covers, seats, wings, etc.
    Al-Mg-SiGood corrosion resistance, oxidation resistance and processability
    Magnesium alloyMg-Al-ZnHigh specific strength, good workability, good absorption of vibration and shockSteering wheel skeletons, seats, etc.
    Mg-Zn-Zr
    Table 1. Metal materials commonly used for automotive body
    CharacteristicLaser deep penetration weldingLaser wire filling weldingLaser braze weldingLaser-arc hybrid welding
    Laser powerHigherHighLowLow
    Welding speedFasterSlowFastFaster
    Welding stabilityUnstableStableStableStable
    Gap toleranceLowHighHighHigh
    ApplicationTop cover, door cover, body frame, etc.Door cover, battery housing, etc.Top cover, door cover, body frame, etc.Door cover, top beam, etc.
    Component materialSteel, aluminum alloySteel, aluminum alloySteel, aluminum alloySteel, aluminum alloy
    Joint formOverlap joint, corner jointOverlap joint, corner jointOverlap joint, corner jointButt joint, corner joint
    Ratio of weld depth to widthLargeAdjustableSmallAdjustable
    Tensile strength of weld seamHigherHighLowHigh
    Table 2. Laser welding processes commonly used for automotive body
    Yu Wang, Leshi Shu, Shaoning Geng, Bin Li, Chunming Wang, ping Jiang. Status and Development Trend of Laser Welding Technology for Automotive Body[J]. Chinese Journal of Lasers, 2022, 49(12): 1202004
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