• Chinese Journal of Lasers
  • Vol. 50, Issue 12, 1202210 (2023)
Jieliang Ye1, Yueqiao Feng1, Zhuguo Li1、*, and Xunguo Zhang2
Author Affiliations
  • 1Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
  • 2Shanghai Aerospace Power Technology Institute, Shanghai 100047, China
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    DOI: 10.3788/CJL220867 Cite this Article Set citation alerts
    Jieliang Ye, Yueqiao Feng, Zhuguo Li, Xunguo Zhang. Composition Design, Microstructures and Properties of Fe‑Based Wear‑ and Corrosion‑Resistant Coatings by Laser Cladding[J]. Chinese Journal of Lasers, 2023, 50(12): 1202210 Copy Citation Text show less
    Photos of Fe-based alloy powders captured by scanning electron microscopy. (a) S1 powder; (b) S2 powder; (c) S3 powder;
    Fig. 1. Photos of Fe-based alloy powders captured by scanning electron microscopy. (a) S1 powder; (b) S2 powder; (c) S3 powder;
    High power semiconductor laser cladding system
    Fig. 2. High power semiconductor laser cladding system
    Orthogonal test results. (a)-(i) Macroscopic morphologies of caldding layers prepared by technical parameters of No.1-9 in orthogonal test parameter table; (j) measurement results of cladding layer thickness, width of heat affected zone and dilution rate; (k) range analysis
    Fig. 3. Orthogonal test results. (a)-(i) Macroscopic morphologies of caldding layers prepared by technical parameters of No.1-9 in orthogonal test parameter table; (j) measurement results of cladding layer thickness, width of heat affected zone and dilution rate; (k) range analysis
    Macroscopic appearances and microstructures of cladding layers surface. (a) Macroscopic appearance; (b)-(e) microstructures of S1, S2, S3, S4 cladding layers
    Fig. 4. Macroscopic appearances and microstructures of cladding layers surface. (a) Macroscopic appearance; (b)-(e) microstructures of S1, S2, S3, S4 cladding layers
    Morphologies and EDS maps of cladding layers. (a)(e) S1 cladding layer; (b)(f) S2 cladding layer; (c)(g) S3 cladding layer;
    Fig. 5. Morphologies and EDS maps of cladding layers. (a)(e) S1 cladding layer; (b)(f) S2 cladding layer; (c)(g) S3 cladding layer;
    EBSD maps of cladding layers. (a) S1 cladding layer; (b) S2 cladding layer; (c) S4 cladding layer
    Fig. 6. EBSD maps of cladding layers. (a) S1 cladding layer; (b) S2 cladding layer; (c) S4 cladding layer
    Vickers hardness and friction and wear properties of cladding layers and base material 42CrMo. (a) Vickers hardness; (b) friction and wear properties
    Fig. 7. Vickers hardness and friction and wear properties of cladding layers and base material 42CrMo. (a) Vickers hardness; (b) friction and wear properties
    Surface condition of cladding layers and base material after salt spray corrosion test. (a) S1 cladding layer; (b) S2 cladding layer; (c) S3 cladding layer; (d) S4 cladding layer; (e) base material 42CrMo
    Fig. 8. Surface condition of cladding layers and base material after salt spray corrosion test. (a) S1 cladding layer; (b) S2 cladding layer; (c) S3 cladding layer; (d) S4 cladding layer; (e) base material 42CrMo
    Corrosion mass loss of cladding layers and base material
    Fig. 9. Corrosion mass loss of cladding layers and base material
    Potentiodynamic polarization curves of cladding layer and base material
    Fig. 10. Potentiodynamic polarization curves of cladding layer and base material
    ElementMass fraction /%
    C0.38-0.45
    Si<0.40
    Mn0.60-0.90
    P<0.025
    S<0.035
    Cr0.9-1.2
    Mo0.15-0.3
    FeBal.
    Table 1. Chemical composition of base material
    PowderMass fraction /%
    CSiCrNiMoMn(Nb,V)WFe
    S11.0-1.51.5-2.016-17<1.01.0-2.01.0-2.01.0-1.5Bal.
    S21.5-2.00.5-1.016-171.0-3.01.0-2.00-1.00.5-1.0Bal.
    S31.0-1.50.5-1.016-171.0-3.00-1.00-0.5Bal.
    S42.5-3.00.5-1.013-151.0-3.01.0-2.00-1.04.0-6.0Bal.
    Table 2. Chemical composition of four kinds of Fe-based alloy powders
    No.Factor

    Laser

    power /W

    Scanning speed /(mm·s-1Powder feeding rate /(g·min-1
    1150038
    21500410
    31500512
    42000310
    52000412
    6200058
    72500312
    8250048
    92500510
    Table 3. Technological parameters of L9(34) orthogonal test
    SampleMass fraction /%
    CSiCrNiMoMn(Nb,V)WFe
    S15.512.5620.450.361.141.161.470Bal.
    S28.121.7918.573.221.780.960.660Bal.
    S36.892.0516.842.2800.740.120Bal.
    S410.561.5320.724.321.371.2405.76Bal.
    Table 4. Element map scanning of each cladding layer
    SampleEcorr /VIcorr /(mA·cm-2
    S1-0.380.287
    S2-0.370.017
    S3-0.420.706
    S4-0.600.765
    42CrMo-0.720.567
    Table 5. Electrochemical parameters acquired from polarization curves
    Jieliang Ye, Yueqiao Feng, Zhuguo Li, Xunguo Zhang. Composition Design, Microstructures and Properties of Fe‑Based Wear‑ and Corrosion‑Resistant Coatings by Laser Cladding[J]. Chinese Journal of Lasers, 2023, 50(12): 1202210
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