Author Affiliations
1Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China2Shanghai Aerospace Power Technology Institute, Shanghai 100047, Chinashow less
Fig. 1. Photos of Fe-based alloy powders captured by scanning electron microscopy. (a) S1 powder; (b) S2 powder; (c) S3 powder;
Fig. 2. High power semiconductor laser cladding system
Fig. 3. Orthogonal test results. (a)-(i) Macroscopic morphologies of caldding layers prepared by technical parameters of No.1-9 in orthogonal test parameter table; (j) measurement results of cladding layer thickness, width of heat affected zone and dilution rate; (k) range analysis
Fig. 4. Macroscopic appearances and microstructures of cladding layers surface. (a) Macroscopic appearance; (b)-(e) microstructures of S1, S2, S3, S4 cladding layers
Fig. 5. Morphologies and EDS maps of cladding layers. (a)(e) S1 cladding layer; (b)(f) S2 cladding layer; (c)(g) S3 cladding layer;
Fig. 6. EBSD maps of cladding layers. (a) S1 cladding layer; (b) S2 cladding layer; (c) S4 cladding layer
Fig. 7. Vickers hardness and friction and wear properties of cladding layers and base material 42CrMo. (a) Vickers hardness; (b) friction and wear properties
Fig. 8. Surface condition of cladding layers and base material after salt spray corrosion test. (a) S1 cladding layer; (b) S2 cladding layer; (c) S3 cladding layer; (d) S4 cladding layer; (e) base material 42CrMo
Fig. 9. Corrosion mass loss of cladding layers and base material
Fig. 10. Potentiodynamic polarization curves of cladding layer and base material
Element | Mass fraction /% |
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C | 0.38-0.45 | Si | <0.40 | Mn | 0.60-0.90 | P | <0.025 | S | <0.035 | Cr | 0.9-1.2 | Mo | 0.15-0.3 | Fe | Bal. |
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Table 1. Chemical composition of base material
Powder | Mass fraction /% |
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C | Si | Cr | Ni | Mo | Mn | (Nb,V) | W | Fe |
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S1 | 1.0-1.5 | 1.5-2.0 | 16-17 | <1.0 | 1.0-2.0 | 1.0-2.0 | 1.0-1.5 | | Bal. | S2 | 1.5-2.0 | 0.5-1.0 | 16-17 | 1.0-3.0 | 1.0-2.0 | 0-1.0 | 0.5-1.0 | | Bal. | S3 | 1.0-1.5 | 0.5-1.0 | 16-17 | 1.0-3.0 | | 0-1.0 | 0-0.5 | | Bal. | S4 | 2.5-3.0 | 0.5-1.0 | 13-15 | 1.0-3.0 | 1.0-2.0 | 0-1.0 | | 4.0-6.0 | Bal. |
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Table 2. Chemical composition of four kinds of Fe-based alloy powders
No. | Factor |
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Laser power /W | Scanning speed /(mm·s-1) | Powder feeding rate /(g·min-1) |
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1 | 1500 | 3 | 8 | 2 | 1500 | 4 | 10 | 3 | 1500 | 5 | 12 | 4 | 2000 | 3 | 10 | 5 | 2000 | 4 | 12 | 6 | 2000 | 5 | 8 | 7 | 2500 | 3 | 12 | 8 | 2500 | 4 | 8 | 9 | 2500 | 5 | 10 |
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Table 3. Technological parameters of L9(34) orthogonal test
Sample | Mass fraction /% |
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C | Si | Cr | Ni | Mo | Mn | (Nb,V) | W | Fe |
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S1 | 5.51 | 2.56 | 20.45 | 0.36 | 1.14 | 1.16 | 1.47 | 0 | Bal. | S2 | 8.12 | 1.79 | 18.57 | 3.22 | 1.78 | 0.96 | 0.66 | 0 | Bal. | S3 | 6.89 | 2.05 | 16.84 | 2.28 | 0 | 0.74 | 0.12 | 0 | Bal. | S4 | 10.56 | 1.53 | 20.72 | 4.32 | 1.37 | 1.24 | 0 | 5.76 | Bal. |
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Table 4. Element map scanning of each cladding layer
Sample | Ecorr /V | Icorr /(mA·cm-2) |
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S1 | -0.38 | 0.287 | S2 | -0.37 | 0.017 | S3 | -0.42 | 0.706 | S4 | -0.60 | 0.765 | 42CrMo | -0.72 | 0.567 |
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Table 5. Electrochemical parameters acquired from polarization curves