• International Journal of Extreme Manufacturing
  • Vol. 3, Issue 1, 15001 (2021)
Matthew S Dargusch1、2、*, Tharmalingam Sivarupan1, Michael Bermingham1、2, Rizwan Abdul Rahman Rashid2、3, Suresh Palanisamy2、3, and Shoujin Sun4
Author Affiliations
  • 1Centre for Advanced Material Processing and Manufacturing (AMPAM), School of Mechanical and Mining Engineering, The University of Queensland, Brisbane, Australia
  • 2DMTC Ltd., Hawthorn, Melbourne, Victoria, Australia
  • 3Faculty of Science, Engineering and Technology, Swinburne University of Technology, Hawthorn, Melbourne, Victoria, Australia
  • 4School of Engineering and Built Environment, Griffith University, Gold Coast, Queensland, Australia
  • show less
    DOI: 10.1088/2631-7990/abc26b Cite this Article
    Matthew S Dargusch, Tharmalingam Sivarupan, Michael Bermingham, Rizwan Abdul Rahman Rashid, Suresh Palanisamy, Shoujin Sun. Challenges in laser-assisted milling of titanium alloys[J]. International Journal of Extreme Manufacturing, 2021, 3(1): 15001 Copy Citation Text show less
    References

    [1] Hou J Z, Zhou W, Duan H J, Yang G, Xu H W and Zhao N 2014 Influence of cutting speed on cutting force, flank temperature, and tool wear in end milling of Ti-6Al-4V alloy Int. J. Adv. Manuf. Technol. 70 1835–45

    [2] Sun S, Brandt M and Dargusch M S 2010 Thermally enhanced machining of hard-to-machine materials—a review Int. J. Mach. Tools Manuf. 50 663–80

    [3] Ezugwu E O and Wang Z M 1997 Titanium alloys and their machinability—a review J. Mater. Process. Technol. 68 262–74

    [4] Dandekar C R, Shin Y C and Barnes J 2010 Machinability improvement of titanium alloy (Ti-6Al-4V) via LAM and hybrid machining Int. J. Mach. Tools Manuf. 50 174–82

    [5] Zhang S, Li J F, Sun J and Jiang F 2010 Tool wear and cutting forces variation in high-speed end-milling Ti-6Al-4V alloy Int. J. Adv. Manuf. Technol. 46 69–78

    [6] Dearnley P A and Grearson A N 1986 Evaluation of principal wear mechanisms of cemented carbides and ceramics used for machining titanium alloy IMI 318 Mater. Sci. Technol. 2 47–58

    [7] Venkatesan K, Ramanujam R and Kuppan P 2014 Laser assisted machining of difficult to cut materials: research opportunities and future directions - a comprehensive review Procedia Eng. 97 1626–36

    [8] Ayed Y, Germain G, Salem W B and Hamdi H 2014 Experimental and numerical study of laser-assisted machining of Ti6Al4V titanium alloy Finite Elem. Anal. Des. 92 72–79

    [9] Rajagopal S, Plankenhorn D J and Hill V L 1982 Machining aerospace alloys with the aid of a 15 kW laser J. Appl. Metalwork. 2 170–84

    [10] Bermingham M J, Palanisamy S and Dargusch M S 2012 Understanding the tool wear mechanism during thermally assisted machining Ti-6Al-4V Int. J. Mach. Tools Manuf. 62 76–87

    [11] Gupta K and Laubscher R F 2017 Sustainable machining of titanium alloys: a critical review Proc. Inst. Mech. Eng. B 231 2543–60

    [12] Su Y 2010 Three-dimensional finite element simulation of cylindrical turning of titanium alloys Appl. Mech. Mater. 44–47 2573–7

    [13] Amin A K M N and Talantov N V 1986 Influence of the instability of chip formation and preheating of work on tool life in machining high temperature resistant steel and titanium alloys Mech. Eng. Residuals Bull. 9 52–62

    [14] L′opez de Lacalle L N, S′anchez J A, Lamikiz A and Celaya A 2004 Plasma assisted milling of heat-resistant superalloys J. Manuf. Sci. Eng. 126 274–85

    [15] Sun S, Harris J and Brandt M 2008 Parametric investigation of laser-assisted machining of commercially pure titanium Adv. Eng. Mater. 10 565–72

    [16] Sun S J, Harris J, Durandet Y and Brandt M 2008 Effect of laser beam on machining of titanium alloys PICALO 2008 44–49

    [17] Germain G, Morel F, Lebrun J L and Morel A 2007 Machinability and surface integrity for a bearing steel and a titanium alloy in laser assisted machining (optimisation on LAM on two materials) Lasers Eng. 17 329–44

    [18] Ginta T L, Amin A K M N, Lajis M A, Karim A N M and Radzi H C D M 2009 Improved tool life in end milling Ti-6Al-4V through workpiece preheating Eur. J. Sci. Res. 27 384–91

    [19] Sun S, Brandt M, Barnes J E and Dargusch M S 2011 Experimental investigation of cutting forces and tool wear during laser-assisted milling of Ti-6Al-4V alloy Proc. Inst. Mech. Eng. B 225 1512–27

    [20] Rashid R A R, Sun S, Wang G and Dargusch M S 2012 An investigation of cutting forces and cutting temperatures during laser-assisted machining of the Ti-6Cr-5Mo-5V-4Al beta titanium alloy Int. J. Mach. Tools Manuf. 63 58–69

    [21] Pu Y Z, Zhao Y G, Zhang H Y, Zhao G Y, Meng J B and Song P P 2020 Study on the three-dimensional topography of the machined surface in laser-assisted machining of Si3N4 ceramics under different material removal modes Ceram. Int. 46 5695–705

    [22] Ren G Q, Song H W, Dan J Q, Li J L, Pan P F, Yang Z H, Xiao J F and Xu J F 2020 Thermal analysis and machinability for laser-assisted machining of fused silica Int. J. Heat Mass Transf. 148 119078

    [23] Warap N M, Mohid Z and Rahim E A 2013 Laser assisted machining of titanium alloys Mater. Sci. Forum 763 91–106

    [24] Woo W S and Lee C M 2019 Innovative use of multi-heat sources for improvement of tool life in thermally assisted machining of high-strength material J. Manuf. Process. 38 30–37

    [25] Rashid R A R, Sun S, Palanisamy S, Wang G and Dargusch M S 2014 A study on laser assisted machining of Ti10V2Fe3Al alloy with varying laser power Int. J. Adv. Manuf. Technol. 74 219–24

    [26] Rashid R A R, Sun S, Wang G and Dargusch M S 2012 The effect of laser power on the machinability of the Ti-6Cr-5Mo-5V-4Al beta titanium alloy during laser assisted machining Int. J. Mach. Tools Manuf. 63 41–43

    [27] Feng Y X, Hung T P, Lu Y T, Lin Y F, Hsu F C, Lin C F, Lu Y C and Liang S Y 2019 Analytical prediction of temperature in laser-assisted milling with laser preheating and machining effects Int. J. Adv. Manuf. Technol. 100 3185–95

    [28] Rashid R A R, Sun S, Palanisamy S and Dargusch M S 2014 Laser assisted machining of Ti10V2Fe3Al and Ti6Cr5Mo5V4Al β titanium alloys Adv. Mater. Res. 974 121–5

    [29] Gao Y F, Wang G, Bermingham M J and Dargusch M S 2015 Cutting force, chip formation, and tool wear during the laser-assisted machining a near-alpha titanium alloy BTi-6431S Int. J. Adv. Manuf. Technol. 79 1949–60

    [30] Sun S, Brandt M, Barnes J E and Dargusch M S 2010 Investigation of the cutting forces and tool wear in laser assisted milling of Ti6Al4V Alloy Proceedings of the 36th International MATADOR Conference, ed S Hinduja and L Li (Berlin: Springer) pp 255–8

    [31] Rashid R A R, Palanisamy S, Sun S J and Dargusch M S 2017 A case-study on the mechanism of flank wear during laser-assisted machining of a titanium alloy Int. J. Mach. Mach. Mater. 19 538–53

    [32] Sun S J, Brandt M and Dargusch M 2008 Effect of laser beam on the chip formation in machining of titanium alloys ICALEO 2008 1907

    [33] Sun S, Brandt M and Dargusch M S 2009 Characteristics of cutting forces and chip formation in machining of titanium alloys Int. J. Mach. Tools Manuf. 49 561–8

    [34] Dargusch M S, Sun S J, Kim J W, Li T, Trimby P and Cairney J 2018 Effect of tool wear evolution on chip formation during dry machining of Ti-6Al-4V alloy Int. J. Mach. Tools Manuf. 126 13–17

    [35] Sun S J, Brandt M and Dargusch M S 2017 Effect of tool wear on chip formation during dry machining of Ti-6Al-4V alloy, Part 1: effect of gradual tool wear evolution Proc. Inst. Mech. Eng. Part B J. Eng. Manuf. 231 1559–74

    [36] Sun S J, Brandt M and Mo J P T 2014 Evolution of tool wear and its effect on cutting forces during dry machining of Ti-6Al-4V alloy Proc. Inst. Mech. Eng. Part B J. Eng. Manuf. 228 191–202

    [37] Shunmugavel M, Goldberg M, Polishetty A, Nomani J, Sun S J and Littlefair G 2019 Chip formation characteristics of selective laser melted Ti–6Al–4V Aust. J. Mech. Eng. 17 109–26

    [38] Palanisamy S, McDonald S D and Dargusch M S 2009 Effects of coolant pressure on chip formation while turning Ti6Al4V alloy Int. J. Mach. Tools Manuf. 49 739–43

    [39] Xi Y, Zhan H Y, Rashid R A R, Wang G, Sun S J and Dargusch M 2014 Numerical modeling of laser assisted machining of a beta titanium alloy Comput. Mater. Sci. 92 149–56

    [40] Bermingham M J, Sim W M, Kent D, Gardiner S and Dargusch M S 2015 Tool life and wear mechanisms in laser assisted milling Ti-6Al-4V Wear 322–323 151–63

    [41] Rashid R A R, Bermingham M J, Sun S, Wang G and Dargusch M S 2013 The response of the high strength Ti-10V-2Fe-3Al beta titanium alloy to laser assisted cutting Precis. Eng. 37 461–72

    [42] Singh R, Dureja J S, Dogra M, Gupta M K, Mia M and Song Q H 2020 Wear behavior of textured tools under graphene-assisted minimum quantity lubrication system in machining Ti-6Al-4V alloy Tribol. Int. 145 106183

    [43] Nouari M, Calamaz M, Haddag B and Girot F 2013 Analysis of coating performances in machining titanium alloys for aerospace applications Int. J. Mach. Mach. Mater. 13 158–73

    [44] Lee C M, Kim D H, Baek J T and Kim E J 2016 Laser assisted milling device: a review Int. J. Precis. Eng. Manuf. Green Technol. 3 199–208

    [45] Song H, Li J L, Dan J Q, Ren G Q, Xiao J F and Xu J F 2019 Experimental analysis and evaluation of the cutting performance of tools in laser-assisted machining of fused silica Precis. Eng. 56 191–202

    [46] Bermingham M J, Kent D and Dargusch M S 2015 A new understanding of the wear processes during laser assisted milling 17-4 precipitation hardened stainless steel Wear 328–329 518–30

    [47] Bermingham M J, Schaffarzyk P, Palanisamy S and Dargusch M S 2014 Laser-assisted milling strategies with different cutting tool paths Int. J. Adv. Manuf. Technol. 74 1487–94

    [48] Anderson M C and Shin Y C 2006 Laser-assisted machining of an austenitic stainless steel: P550 Proc. Inst. Mech. Eng. B 220 2055–67

    Matthew S Dargusch, Tharmalingam Sivarupan, Michael Bermingham, Rizwan Abdul Rahman Rashid, Suresh Palanisamy, Shoujin Sun. Challenges in laser-assisted milling of titanium alloys[J]. International Journal of Extreme Manufacturing, 2021, 3(1): 15001
    Download Citation