Author Affiliations
Key Laboratory of Liaoning Advanced Welding and Joining Technology, School of Material Science and Engineering,Dalian University of Technology, Dalian, Liaoning 116024, Chinashow less
Fig. 1. Schematic of welding process. (a) Structure of the heat source; (b) heat source offset
Fig. 2. Schematic of combined heat source
Fig. 3. Schematic of geometry model and mesh generation
Fig. 4. Weld surface morphology. (a) The first welding; (b) the second welding
Fig. 5. SEM analysis results of welded joint. (a) Macroscopic appearance of cross section of welded joint; (b) area A in Fig.5(a); (c) area B in Fig.5(b)
Fig. 6. Comparison of weld morphology. (a) Simulated weld; (b) experimental weld
Fig. 7. Comparison of thermal cycle curves
Fig. 8. Temperature distribution on weldment
Fig. 9. Thermal cycle curves. (a) Thermal cycle curves at position C in Fig.8; (b) temperature distribution along path AB in Fig.8
Fig. 10. Schematic of magnesium alloy/steel joint solidification
Laser power P /W | Arc current I /A | Arc voltage U /V | Speed of the first weldingv1 /(mm·min-1) | Speed of the second weldingv2 /(mm·min-1) |
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330 | 50 | 10 | 800 | 1200 |
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Table 1. Laser-induced tungsten inert gas welding parameters
Temperature /℃ | Thermal conductivity /(W·m-1·℃-1) | Density /(kg·m-3) | Specific heat /(J·kg-1·℃-1) |
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0 | 25.27 | 8271 | 442.18 | 250 | 30.64 | 8074 | 583.20 | 500 | 19.08 | 7973 | 541.88 | 750 | 23.26 | 7855 | 573.32 | 1000 | 27.45 | 7738 | 610.81 | 1250 | 31.63 | 7623 | 649.75 | 1500 | 34.10 | 7305 | 781.81 | 1750 | 39.40 | 7086 | 794.19 | 2000 | 44.69 | 6853 | 794.19 | 2250 | 49.98 | 6611 | 794.19 | 2500 | 55.27 | 6362 | 794.19 |
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Table 2. Thermal and physical parameters of Fe67Ni33
Temperature /℃ | Total heat transfer coefficient /(W·m-2·℃-1) |
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20 | 6 | 300 | 50 | 600 | 120 | 900 | 200 | 1200 | 250 | 1500 | 378 | 1800 | 700 |
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Table 3. Total heat transfer coefficient
Parameter | Measured value /mm | Simulated value /mm | Relative error /% |
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Weld width of magnesium alloy (Wm) | 2.64 | 2.51 | 5.2 | First weld width of steel (WF) | 0.71 | 0.75 | 5.3 | Frist weld depth of steel (HF) | 0.69 | 0.71 | 2.8 | Second weld width of steel (WS) | 0.54 | 0.53 | 1.9 | Second weld depth of steel (HS) | 0.51 | 0.49 | 4.1 |
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Table 4. Error analysis of molten pool size