Author Affiliations
1Institute of Laser Advanced Manufacturing, Zhejiang University of Technology, Hangzhou 310023, Zhejiang, China2College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, Zhejiang, China3Collaborative Innovation Center of High-End Laser Manufacturing Equipment Co-Sponsored by Ministry and Province, Hangzhou 310023, Zhejiang, Chinashow less
Fig. 1. Schematic of experimental equipment and sample surface morphologies. (a) Schematic of experimental equipment; (b) surface topography of low-roughness sample; (c) surface morphology of flannelette polishing sample
Fig. 2. Cross sections of single-channel laser polished pools under different parameters. (a1)-(a3) Different powers; (b1)-(b3) different scanning speeds
Fig. 3. Three-dimensional morphologies of single-channel laser polished pools under different parameters. (a1)-(a3) Different powers; (b1)-(b3) different scanning speeds
Fig. 4. Three-dimensional morphologies of single-channel polished surfaces under same energy density. (a) Laser power of 250 W and scanning speed of 300 mm/s; (b) laser power of 375 W and scanning speed of 450 mm/s; (c) laser power of 500 W and scanning speed of 600 mm/s; (d) laser power of 625 W and scanning speed of 750 mm/s
Fig. 5. Profiles of single-channel polished surfaces under same energy density. (a) Laser power of 250 W and scanning speed of 300 mm/s; (b) laser power of 375 W and scanning speed of 450 mm/s; (c) laser power of 500 W and scanning speed of 600 mm/s; (d)laser power of 625 W and scanning speed of 750 mm/s
Fig. 6. Cross sections and profiles of single-channel polished pools under same energy density. (a) Cross sections of single-channel polished pools; (b) profiles of single-channel polished pools
Fig. 7. Schematics of continuous laser single-channel polishing mechanism. (a) Heat input; (b) formation of molten pool; (c) surface melting flow; (d) solidification molding
Fig. 8. Three-dimensional morphologies of two-channel lap polished surfaces under different filling line spacings. (a) 0.01 mm;(b) 0.02 mm; (c) 0.04 mm; (d) 0.06 mm; (e) 0.08 mm
Fig. 9. Profiles of two-channel lap polished surfaces under different filling line spacings. (a) 0.01 mm; (b) 0.02 mm; (c) 0.04 mm;(d) 0.06 mm; (e) 0.08 mm
Fig. 10. Mechanism diagrams of continuous laser parabolic spacing affecting surface morphology. (a) Low line spacing; (b) high line spacing
Fig. 11. Surface topography and 3D surface topography after one laser polishing. (a) Surface topography; (b) three-dimensional surface topography
Fig. 12. Surface topography and 3D surface topography after two laser polishings under orthogonal scanning. (a) Surface topography; (b) three-dimensional surface topography
Fig. 13. Schematics of scanning strategy. (a) Final formed region; (b) schematic of scanning path
Fig. 14. Surface topography and 3D surface topography after four laser polishings under orthogonal scanning + unlapped area backfill scanning. (a) Surface topography; (b) three-dimensional surface topography
Fig. 15. Surface roughnesses under different scanning strategies
Fig. 16. Cross section and hardness after laser polishing. (a) Metallographic structure diagram of cross section; (b) hardness distribution
Fig. 17. Schematic of EDS line scanning of laser polished section
Fig. 18. Element distribution of Laser polished section
No. | Number | Power /W | Scanning speed / (mm·s-1) | Energy density / (J·mm-2) |
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A | 1 | 250 | 300 | 3.79 | 2 | 450 | 300 | 6.82 | 3 | 650 | 300 | 9.85 | B | 4 | 400 | 100 | 18.18 | 5 | 400 | 300 | 6.06 | 6 | 400 | 500 | 3.64 |
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Table 1. Single channel polishing parameters
No. | Number | Power / W | Scanning speed / (mm·s-1) | Energy density / (J·mm-2) |
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C | 1 | 250 | 300 | 3.79 | 2 | 375 | 450 | 3.79 | 3 | 500 | 600 | 3.79 | 4 | 625 | 750 | 3.79 |
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Table 2. Parameter table of single-channel laser polishing under same energy density
No. | Number | Power /W | Scanning speed /(mm·s-1) | Step size /mm |
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D | 1 | 250 | 300 | 0.01 | 2 | 250 | 300 | 0.02 | 3 | 250 | 300 | 0.04 | 4 | 250 | 300 | 0.06 | 5 | 250 | 300 | 0.08 |
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Table 3. Experimental parameters of two-channel lap polishing