• Chinese Journal of Lasers
  • Vol. 44, Issue 11, 1102004 (2017)
Peng Jin1、2, Wang Xingxing1, Li Gang1, Cui Datian1, and Wang Xiaohu2
Author Affiliations
  • 1[in Chinese]
  • 2[in Chinese]
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    DOI: 10.3788/CJL201744.1102004 Cite this Article Set citation alerts
    Peng Jin, Wang Xingxing, Li Gang, Cui Datian, Wang Xiaohu. Effect of Laser Welding with Filler Wire on Molten Pool Dynamic Behavior and Weld Formation[J]. Chinese Journal of Lasers, 2017, 44(11): 1102004 Copy Citation Text show less
    Schematic of welding experiment
    Fig. 1. Schematic of welding experiment
    Images of tracer particle trajectories on molten pool surface. (a) Autogenous laser welding; (b) laser welding with filler wire
    Fig. 2. Images of tracer particle trajectories on molten pool surface. (a) Autogenous laser welding; (b) laser welding with filler wire
    Schematics of tracer particle trajectories on molten pool surface. (a) Autogenous laser welding; (b) laser welding with filler wire
    Fig. 3. Schematics of tracer particle trajectories on molten pool surface. (a) Autogenous laser welding; (b) laser welding with filler wire
    Molten pool surface fluctuation in autogenous laser welding. (a) High-speed camera image; (b) schematic
    Fig. 4. Molten pool surface fluctuation in autogenous laser welding. (a) High-speed camera image; (b) schematic
    Molten pool surface fluctuation in laser welding with filler wire. (a) High-speed camera image; (b) schematic
    Fig. 5. Molten pool surface fluctuation in laser welding with filler wire. (a) High-speed camera image; (b) schematic
    Weld surface appearances. (a) Autogenous laser welding; (b) laser welding with filler wire
    Fig. 6. Weld surface appearances. (a) Autogenous laser welding; (b) laser welding with filler wire
    Schematics of welding wire transition modes in laser welding with filler wire. (a) Liquid bridge transition; (b) droplet transition
    Fig. 7. Schematics of welding wire transition modes in laser welding with filler wire. (a) Liquid bridge transition; (b) droplet transition
    Droplet transition process in laser welding with filler wire. (a) High-speed camera image; (b) schematic
    Fig. 8. Droplet transition process in laser welding with filler wire. (a) High-speed camera image; (b) schematic
    Weld surface appearance for droplet transition in laser welding with filler wire
    Fig. 9. Weld surface appearance for droplet transition in laser welding with filler wire
    Molten pool surface fluctuation states when wire feeding angle is 30°
    Fig. 10. Molten pool surface fluctuation states when wire feeding angle is 30°
    Molten pool surface fluctuation states when wire feeding angle is 60°
    Fig. 11. Molten pool surface fluctuation states when wire feeding angle is 60°
    Weld surface appearances under different wire feeding angles. (a) 30°; (b) 60°
    Fig. 12. Weld surface appearances under different wire feeding angles. (a) 30°; (b) 60°
    Longitudinal sections of welds under different wire feeding angles. (a) 15°; (b) 30°; (c) 60°
    Fig. 13. Longitudinal sections of welds under different wire feeding angles. (a) 15°; (b) 30°; (c) 60°
    Schematic of filler wire impact force on molten pool
    Fig. 14. Schematic of filler wire impact force on molten pool
    ElementMgSiCuMnZnFeAl
    Content0.720.860.830.560.370.12Bal.
    Table 1. Chemical compositions of 6156 aluminum alloy (mass fraction, %)
    ParameterValue
    Laser power /W2700
    Welding speed /(m·min-1)2
    Wire feeding speed /(m·min-1)2.5
    Wire feeding angle /(°)15-60
    Distance between laser and filler wire /mm-1.5-0.5
    Shielding gas flow rate /(L·min-1)15
    Table 2. Process parameters of welding experiment
    Peng Jin, Wang Xingxing, Li Gang, Cui Datian, Wang Xiaohu. Effect of Laser Welding with Filler Wire on Molten Pool Dynamic Behavior and Weld Formation[J]. Chinese Journal of Lasers, 2017, 44(11): 1102004
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