• Chinese Journal of Lasers
  • Vol. 45, Issue 3, 302007 (2018)
Shen Ting1, Shi Tuo2、*, Fu Geyan1, Zhang Rui1, and Hu Ye1
Author Affiliations
  • 1[in Chinese]
  • 2[in Chinese]
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    DOI: 10.3788/CJL201845.0302007 Cite this Article Set citation alerts
    Shen Ting, Shi Tuo, Fu Geyan, Zhang Rui, Hu Ye. Laser Cladding Forming and Closed-Loop Control of Thickness-Variable Eccentric Ring Structure[J]. Chinese Journal of Lasers, 2018, 45(3): 302007 Copy Citation Text show less
    Closed-loop control system of forming of eccentric ring structure
    Fig. 1. Closed-loop control system of forming of eccentric ring structure
    Schematic of hollow laser beam internal powder feeding
    Fig. 2. Schematic of hollow laser beam internal powder feeding
    Thickness-variable ring. (a) Physical model; (b) light spots at different widths
    Fig. 3. Thickness-variable ring. (a) Physical model; (b) light spots at different widths
    Schematic of point on circle
    Fig. 4. Schematic of point on circle
    Schematic of transition
    Fig. 5. Schematic of transition
    (a) Triangle relationship between lifting capacity and arc length; (b) triangle relationship between speeds
    Fig. 6. (a) Triangle relationship between lifting capacity and arc length; (b) triangle relationship between speeds
    Principle of self-healing
    Fig. 7. Principle of self-healing
    Forming process of thickness-variable eccentric ring
    Fig. 8. Forming process of thickness-variable eccentric ring
    Height variation curves of segments. (a) No.1; (b) No.2; (c) No.3; (d) No.4; (e) No.5
    Fig. 9. Height variation curves of segments. (a) No.1; (b) No.2; (c) No.3; (d) No.4; (e) No.5
    Thickness-variable eccentric ring after forming. (a) Top view; (b) front view
    Fig. 10. Thickness-variable eccentric ring after forming. (a) Top view; (b) front view
    SEM images at different positions marked in Fig.10. (a) ①; (b) ②; (c) ③
    Fig. 11. SEM images at different positions marked in Fig.10. (a) ①; (b) ②; (c) ③
    Segment number12345678910
    Defocusing D /mm-8-7-6-5-4-4-5-6-7-8
    Laser power P /W1200105092078065065078092010501200
    Expected width /mm6.255.554.653.502.502.503.504.655.556.25
    Scanning speed v /(mm·s-1)45611131311654
    Table 1. Initial parameter matching table
    Segment No.Scanning speed v /(mm·s-1)Actual height /mmReference heighthr /mmTotal depositedheight error /mm
    13.6168029.100929.90-0.7991
    24.4424029.512829.90-0.3872
    36.2956029.907629.900.0076
    411.7625029.962129.900.0621
    516.9750029.151529.90-0.7485
    613.9186028.923029.90-0.9770
    79.3767629.155329.90-0.7447
    85.5823629.823629.90-0.0764
    94.2629829.874329.90-0.0257
    104.0073029.600529.90-0.2995
    Table 2. Parameters of each segment
    Segment number12345678910
    Expected width /mm6.255.554.653.502.502.503.504.655.556.25
    Actual width /mm6.285.524.723.843.182.142.964.025.586.10
    Table 3. Width of each segment of eccentric ring
    Shen Ting, Shi Tuo, Fu Geyan, Zhang Rui, Hu Ye. Laser Cladding Forming and Closed-Loop Control of Thickness-Variable Eccentric Ring Structure[J]. Chinese Journal of Lasers, 2018, 45(3): 302007
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