• Optics and Precision Engineering
  • Vol. 30, Issue 17, 2100 (2022)
Xiaoyan LI2, Siying LING1,2,*, Ming LING2, Honglin REN2..., Zhaoyao SHI3 and Liding WANG1,2|Show fewer author(s)
Author Affiliations
  • 1Key Laboratory for Precision & Non-traditional Machining of Ministry of Education, Dalian University of Technology, Dalian6023, China
  • 2Key Laboratory for Micro/Nano Technology and System of Liaoning Province, Dalian University of Technology, Dalian11603, China
  • 3College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing100124, China
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    DOI: 10.37188/OPE.20223000.0051 Cite this Article
    Xiaoyan LI, Siying LING, Ming LING, Honglin REN, Zhaoyao SHI, Liding WANG. Measuring methods and instruments of high precision gear helix artifact[J]. Optics and Precision Engineering, 2022, 30(17): 2100 Copy Citation Text show less
    Formation of involute helicoid
    Fig. 1. Formation of involute helicoid
    Working principle of gear involute and helix tester
    Fig. 2. Working principle of gear involute and helix tester
    Working principle of EFRS630 tooth profile and lead measuring instrument
    Fig. 3. Working principle of EFRS630 tooth profile and lead measuring instrument
    ORCUTT lead measurement instrument
    Fig. 4. ORCUTT lead measurement instrument
    CMM system
    Fig. 5. CMM system
    System structure of gear measuring center
    Fig. 6. System structure of gear measuring center
    Inlaid gear helix artifact of Swiss MAAG
    Fig. 7. Inlaid gear helix artifact of Swiss MAAG
    Large involute gear segment measurement standard of Germany PTB
    Fig. 8. Large involute gear segment measurement standard of Germany PTB
    Large gear ring measurement standard of Germany PTB
    Fig. 9. Large gear ring measurement standard of Germany PTB
    Schematic diagram of helix measurement in left hand of wedge artifact
    Fig. 10. Schematic diagram of helix measurement in left hand of wedge artifact
    Wedge artifact of Japan NMIJ[27]
    Fig. 11. Wedge artifact of Japan NMIJ27
    Measurement result of wedge artifact
    Fig. 12. Measurement result of wedge artifact
    Eccentrically mounted sphere lead master of USA[50]
    Fig. 13. Eccentrically mounted sphere lead master of USA50
    Smart gear measurement standard of Czech
    Fig. 14. Smart gear measurement standard of Czech
    International comparison of involute gear helix artifact
    Fig. 15. International comparison of involute gear helix artifact
    Composition of high precision GMM
    Fig. 16. Composition of high precision GMM
    Illustration of Abbe error
    Fig. 17. Illustration of Abbe error
    Configuration of gear measuring machine
    Fig. 18. Configuration of gear measuring machine
    Helix deviation measuring instrument
    Fig. 19. Helix deviation measuring instrument
    Equal common normal gear helix artifact
    Fig. 20. Equal common normal gear helix artifact
    Schematic diagram of pure-rolling generating motion measurement instrument
    Fig. 21. Schematic diagram of pure-rolling generating motion measurement instrument
    国家组织设备环境/℃
    德国

    德国物理技术

    研究院(PTB)

    蔡司UPMC

    850 CMM

    ±0.2
    美国

    国家标准和CMM

    技术研究所(NIST)

    莱茨PMM

    CMM

    ±0.1
    美国BWXT Y-12, LLC

    莱茨PMM

    CMM

    ±0.1
    英国

    英国齿轮测量

    国家实验室(NGML)

    霍夫勒EMZ

    623数控齿轮

    测量机

    ±1.0
    Table 1. Participating organizations, equipment and environment
    研究/组织机构样板/齿轮测量精度(f/μm)测量不确定度(U/μm)
    日本NMIJ齿轮螺旋线样板0.40.5~1.2
    中国NIM齿轮螺旋线样板2.7~30.9~1.2
    美国宾州州立大学应用研究实验室偏心安装球形螺旋线样板/2.56
    中国大连理工大学高精度齿轮研究室1级精度标准齿轮0.20~0.590.18
    德国PTB齿轮螺旋线样板0.01~0.74/
    英国NGML齿轮螺旋线样板0.02~2.38≥1
    Table 2. Measurement result of special measuring instrument for high precision helix deviation measurement
    Xiaoyan LI, Siying LING, Ming LING, Honglin REN, Zhaoyao SHI, Liding WANG. Measuring methods and instruments of high precision gear helix artifact[J]. Optics and Precision Engineering, 2022, 30(17): 2100
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