• Chinese Journal of Lasers
  • Vol. 51, Issue 16, 1602306 (2024)
Jintang Chen, Kai Zhang*, Tingting Liu**, Zhiyong Zou, Jiansen Li, Huiliang Wei, and Wenhe Liao
Author Affiliations
  • School of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing 210094, Jiangsu, China
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    DOI: 10.3788/CJL231062 Cite this Article Set citation alerts
    Jintang Chen, Kai Zhang, Tingting Liu, Zhiyong Zou, Jiansen Li, Huiliang Wei, Wenhe Liao. Monitoring of Warping Deformation of Laser Powder Bed Fusion Formed parts[J]. Chinese Journal of Lasers, 2024, 51(16): 1602306 Copy Citation Text show less
    Diagram of data acquisition equipment
    Fig. 1. Diagram of data acquisition equipment
    Model and sizes of experimental samples. (a) Overall size of sample; (b) size of support cross section of samples 1 and 2; (c) size of support cross section of samples 3 and 4; (d) size of support cross section of sample 5
    Fig. 2. Model and sizes of experimental samples. (a) Overall size of sample; (b) size of support cross section of samples 1 and 2; (c) size of support cross section of samples 3 and 4; (d) size of support cross section of sample 5
    Division method of X-Y sections of samples
    Fig. 3. Division method of X-Y sections of samples
    Measurement method of sample warp deformation. (a) Positions of nine measurement points; (b) definition of warp deformation
    Fig. 4. Measurement method of sample warp deformation. (a) Positions of nine measurement points; (b) definition of warp deformation
    Physical pictures of samples and corresponding light intensity mapping diagrams of overhanging bottom layer. (a) Sample S80-1; (b) sample S80-2; (c) sample S25-1; (d) sample S25-2; (e) sample S20
    Fig. 5. Physical pictures of samples and corresponding light intensity mapping diagrams of overhanging bottom layer. (a) Sample S80-1; (b) sample S80-2; (c) sample S25-1; (d) sample S25-2; (e) sample S20
    Deformation amounts of samples
    Fig. 6. Deformation amounts of samples
    Average light intensity corresponding to warping region (Y=0‒1 mm and Y=41‒42 mm) of layer 46
    Fig. 7. Average light intensity corresponding to warping region (Y=0‒1 mm and Y=41‒42 mm) of layer 46
    Z-Y cross sections of samples and average light intensity distribution curves of overhanging first layers of samples along Y direction. Z-Y cross sections of samples (a1) S80, (a2) S25, and (a3) S20; average light intensity distribution curves of samples (b) S80-1, (c) S80-2, (d) S25-1, (e) S25-2, and (f) S20
    Fig. 8. Z-Y cross sections of samples and average light intensity distribution curves of overhanging first layers of samples along Y direction. Z-Y cross sections of samples (a1) S80, (a2) S25, and (a3) S20; average light intensity distribution curves of samples (b) S80-1, (c) S80-2, (d) S25-1, (e) S25-2, and (f) S20
    Z-Y cross sections of samples and interlayer evolution of light intensity in samples. Z-Y cross sections of samples (a1) S80, (a2) S25, and (a3) S20; interlayer evolution of light intensity in samples (b) S80-1, (c) S80-2, (d) S25-1, (e) S25-2, and (f) S20
    Fig. 9. Z-Y cross sections of samples and interlayer evolution of light intensity in samples. Z-Y cross sections of samples (a1) S80, (a2) S25, and (a3) S20; interlayer evolution of light intensity in samples (b) S80-1, (c) S80-2, (d) S25-1, (e) S25-2, and (f) S20
    Sample indexMiddle support width /mmTooth width /mmTotal contact area between supports /mm²
    S80-14180
    S80-2
    S25-120.525
    S25-2
    S2010.520
    Table 1. Dimensions of specimen
    Process parameterContent
    1‒36 layer37‒69 layer
    Laser power /W195280
    Scanning speed /(mm/s)12001400
    Hatch distance /μm105
    Scan strategyZig-zag scaning
    Layer thickness /μm30
    Table 2. Forming parameters of samples
    Jintang Chen, Kai Zhang, Tingting Liu, Zhiyong Zou, Jiansen Li, Huiliang Wei, Wenhe Liao. Monitoring of Warping Deformation of Laser Powder Bed Fusion Formed parts[J]. Chinese Journal of Lasers, 2024, 51(16): 1602306
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