• Optics and Precision Engineering
  • Vol. 32, Issue 1, 84 (2024)
Mengcan AO1, Jinxing HUANG1, Yuxian ZENG2, Yueqin WU2..., Renke KANG1 and Shang GAO1,*|Show fewer author(s)
Author Affiliations
  • 1State Key Laboratory of High-performance Precision Manufacturing, Dalian University of Technology, Dalian6024, China
  • 2Institute of Manufacturing Engineering, Huaqiao University, Xiamen36101, China
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    DOI: 10.37188/OPE.20243201.0084 Cite this Article
    Mengcan AO, Jinxing HUANG, Yuxian ZENG, Yueqin WU, Renke KANG, Shang GAO. Prediction of brittle-to-ductile transition depth in ultra-precision grinding YAG crystals[J]. Optics and Precision Engineering, 2024, 32(1): 84 Copy Citation Text show less

    Abstract

    Yttrium aluminum garnet (YAG) crystals are widely used for manufacturing solid-state lasers, and ultraprecision grinding is critical for machining hard and brittle material parts, such as YAG crystals. The investigation of microdeformation and brittle-to-ductile transition mechanisms of hard and brittle material-machined surfaces is necessary for ultraprecision grinding. Based on the elastic-plastic contact theory and indentation fracture mechanics, a model for predicting the critical depth of brittle-to-ductile transitions was established to achieve low-damage grinding of YAG crystals and obtain high-quality surfaces. The deformation process of the material surface under the action of a single abrasive scratch was analyzed, considering the elastic recovery of the material and the size effect of micromechanical properties. The critical depth of the brittle-to-ductile transition of the YAG crystal is 66.7 nm. The proposed prediction model of the critical depth of the brittle-to-ductile transition was verified by ultraprecision grinding of YAG crystals with grinding wheels of different grain sizes. In addition, the grit-cutting depths of different grain-size grinding wheels under the corresponding process conditions were calculated. The results show that when the grit-cutting depth is more extended than the critical depth of the brittle-to-ductile transition, the surface material of the YAG crystal is removed in a brittle manner, and the grinding surface is severely damaged. However, when the grit-cutting depth is less than the critical depth of the brittle-to-ductile transition, the grinding surface material is removed in a ductile manner, high-quality grinding surface can be obtained, and the machined surface roughness can reach 1 nm. The proposed model for predicting the critical depth of the brittle-to-ductile transition provides theoretical guidance for low-damage ultraprecision grinding of YAG crystals.
    Mengcan AO, Jinxing HUANG, Yuxian ZENG, Yueqin WU, Renke KANG, Shang GAO. Prediction of brittle-to-ductile transition depth in ultra-precision grinding YAG crystals[J]. Optics and Precision Engineering, 2024, 32(1): 84
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