• Optics and Precision Engineering
  • Vol. 31, Issue 11, 1652 (2023)
Xiaohui DU1,*, Fanhong CHEN1, Shuai LIU1, Minjie ZHU1, and Jiahao XU2
Author Affiliations
  • 1Instrumentation Technology and Economy Institute, Beijing00055, China
  • 2Nanchang University of Aeronautics, Nanchang330063, China
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    DOI: 10.37188/OPE.20233111.1652 Cite this Article
    Xiaohui DU, Fanhong CHEN, Shuai LIU, Minjie ZHU, Jiahao XU. Low stress laser welding technology for corrugated diaphragm of pressure sensor[J]. Optics and Precision Engineering, 2023, 31(11): 1652 Copy Citation Text show less
    Laser welding process for corrugated diaphragm of pressure sensor
    Fig. 1. Laser welding process for corrugated diaphragm of pressure sensor
    Photo of welding spot with laser power of 300 W, pulse frequency of 100 Hz, and pulse width of 1 ms
    Fig. 2. Photo of welding spot with laser power of 300 W, pulse frequency of 100 Hz, and pulse width of 1 ms
    Schematic diagram of weld residual stress detection point and collimator working angles
    Fig. 3. Schematic diagram of weld residual stress detection point and collimator working angles
    Photos of weld spot overlap after orthogonal test according to Tab.4
    Fig. 4. Photos of weld spot overlap after orthogonal test according to Tab.4
    Sectional view of weld seam with welding power of 350 W, pulse frequency of 150 Hz, pulse width of 1.5 ms, and turntable speed of 4 200 (°)/min
    Fig. 5. Sectional view of weld seam with welding power of 350 W, pulse frequency of 150 Hz, pulse width of 1.5 ms, and turntable speed of 4 200 (°)/min
    Tensile loading curve of welding strength tensile test with welding power of 350 W, pulse frequency of 150 Hz, pulse width of 1.5 ms and turntable speed of 4 200 (°)/min
    Fig. 6. Tensile loading curve of welding strength tensile test with welding power of 350 W, pulse frequency of 150 Hz, pulse width of 1.5 ms and turntable speed of 4 200 (°)/min
    因素

    功率/

    W

    脉冲频率/Hz脉冲宽度/ms

    转台转速/

    ((°)·min-1

    列号Pftω
    Table 1. Orthogonal experimental factors for laser welding of corrugated diaphragm
    序号P/Wf/Hzt/msω/((°)·min-1
    130010013 600
    240015024 200
    350020034 800
    Table 2. Level value setting of orthogonal test factors in larger range
    序号P/Wf/Hzt/msω/((°)·min-1
    135015013 600
    24001801.54 200
    345021024 800
    Table 3. Orthogonal test level values after adjusting power, pulse frequency and pulse width
    序号P/Wf/Hzt/msω/((°)·min-1因素水平组合编号
    13501501.03 600P1f1t1ω1
    23501801.54 200P1f2t2ω2
    33502102.04 800P1f3t3ω3
    44001501.54 800P2f1t2ω3
    54001802.03 600P2f2t3ω1
    64002101.04 200P2f3t1ω2
    74501502.04 200P3f1t3ω2
    84501801.04 800P3f2t1ω3
    94502101.53 600P3f3t2ω1
    Table 4. Orthogonal test table designed according to factors in Tab.3
    序号

    因素水平

    组合编号

    残余应力/MPa
    1#点2#点均值
    1P1f1t1ω1234.2±98.9-32.4±75.0133.30
    2P1f2t2ω2215.6±71.7-9.4±61.2112.50
    3P1f3t3ω3218.1±9.3148.9±44.7183.50
    4P2f1t2ω3134.1±79.2157.3±27.3145.70
    5P2f2t3ω1136.1±53.1-201.6±87.4168.85
    6P2f3t1ω2275.9±52.2-66.7±110.4171.30
    7P3f1t3ω2175.4±69.3-195.1±12.7185.25
    8P3f2t1ω3295.4±108.1-147±11.9221.20
    9P3f3t2ω1114.8±124.5-270.2±40.8192.50
    Table 5. Statistics of residual stress data after performing orthogonal test according to Tab.4
    序号Pftω
    K1429.30464.250525.800494.650
    K2485.85502.050450.700469.050
    K3598.95547.300537.600550.400
    k1143.10154.750173.935164.885
    k2161.95167.235150.235156.350
    k3199.65167.515179.200183.465
    R56.5512.76528.96527.115
    Table 6. Range results calculated by orthogonal test based on data in Tab.4 and Tab.5
    传感器零点输出/mV灵敏度/(mV·kPa-1满量程输出/mV非线性/%迟滞/%重复性/%
    1-焊接前-6.183 50.445 3111.327 70.166 30.064 30.105 8
    1-焊接后-5.139 60.431 8107.960 70.170 60.065 20.101 8
    2-焊接前-3.060 90.446 1111.518 20.161 20.065 70.104 2
    2-焊接后-2.531 00.433 7108.417 20.171 00.063 20.100 8
    商用传感器-4.978 80.427 6106.907 10.270 50.164 20.200 8
    Table 7. Calculation results of static performance parameters of sensors before and after welding corrugated diaphragm
    Xiaohui DU, Fanhong CHEN, Shuai LIU, Minjie ZHU, Jiahao XU. Low stress laser welding technology for corrugated diaphragm of pressure sensor[J]. Optics and Precision Engineering, 2023, 31(11): 1652
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