• Chinese Journal of Lasers
  • Vol. 51, Issue 16, 1602102 (2024)
Shuaishuai Chen1, Wendong Zhang1, Xianghuan Liu2, Qiyun Chen2, Boyang Li1, Shuanghao Cui2, Liming Liu1, and Hongyang Wang1、*
Author Affiliations
  • 1Liaoning Provincial Key Laboratory of Advanced Connection Technology, School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, Liaoning , China
  • 2Zhuzhou Gear Co., Ltd., Zhuzhou 412000, Hunan , China
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    DOI: 10.3788/CJL231150 Cite this Article Set citation alerts
    Shuaishuai Chen, Wendong Zhang, Xianghuan Liu, Qiyun Chen, Boyang Li, Shuanghao Cui, Liming Liu, Hongyang Wang. Study on Coaxial Dual-Beam Laser Welding Process and Microstructure and Properties of Nodular Cast Iron QT500 and Alloy Steel 20MnCr5[J]. Chinese Journal of Lasers, 2024, 51(16): 1602102 Copy Citation Text show less
    Metallographic structures of base materials. (a) QT500-7; (b) 20MnCr5
    Fig. 1. Metallographic structures of base materials. (a) QT500-7; (b) 20MnCr5
    Schematic of welding device structure
    Fig. 2. Schematic of welding device structure
    Tensile sampling position and tensile sample size
    Fig. 3. Tensile sampling position and tensile sample size
    Weld morphologies under different pulse laser powers
    Fig. 4. Weld morphologies under different pulse laser powers
    Weld cross-sections under different offset distances. (a) 0 mm; (b) 0.1 mm; (c) 0.2 mm; (d) 0.3 mm
    Fig. 5. Weld cross-sections under different offset distances. (a) 0 mm; (b) 0.1 mm; (c) 0.2 mm; (d) 0.3 mm
    Characterization of welds under different offset distances
    Fig. 6. Characterization of welds under different offset distances
    Microstructures of bond zones on side of ductile iron under different offset distances. (a) Offset distance of 0 mm; (b) offset distance of 0.2 mm toward steel side
    Fig. 7. Microstructures of bond zones on side of ductile iron under different offset distances. (a) Offset distance of 0 mm; (b) offset distance of 0.2 mm toward steel side
    Microstructures of heat-affected zones on side of ductile iron under different magnification powers. (a) 200×; (b) 500×
    Fig. 8. Microstructures of heat-affected zones on side of ductile iron under different magnification powers. (a) 200×; (b) 500×
    Structure of heat-affected zone at steel side
    Fig. 9. Structure of heat-affected zone at steel side
    Tensile strength of joints under different pulse laser powers
    Fig. 10. Tensile strength of joints under different pulse laser powers
    Tensile strength of joints under different offset distances
    Fig. 11. Tensile strength of joints under different offset distances
    Fracture morphologies under different offsets. (a)‒(c) Dual-beam laser offset distance of 0 mm; (d)‒(f) dual-beam laser offset distance of 0.2 mm toward steel side
    Fig. 12. Fracture morphologies under different offsets. (a)‒(c) Dual-beam laser offset distance of 0 mm; (d)‒(f) dual-beam laser offset distance of 0.2 mm toward steel side
    Hardness curves of different areas under different offset distances
    Fig. 13. Hardness curves of different areas under different offset distances
    MaterialCSiMnSPNiReNb+TaFe
    QT500-73.550‒3.8502.320‒2.860<0.600<0.025<0.0800.030-0.050Bal.
    20MnCr50.170‒0.220≤0.2501.100‒1.5000.010‒0.030≤0.030Bal.
    ERNICR-3≤0.100≤0.5002.500‒3.500≤0.015≤0.030≥67.0002.000‒3.000Bal.
    Table 1. Chemical compositions of base metal and welding wire (mass fraction, %)
    Shuaishuai Chen, Wendong Zhang, Xianghuan Liu, Qiyun Chen, Boyang Li, Shuanghao Cui, Liming Liu, Hongyang Wang. Study on Coaxial Dual-Beam Laser Welding Process and Microstructure and Properties of Nodular Cast Iron QT500 and Alloy Steel 20MnCr5[J]. Chinese Journal of Lasers, 2024, 51(16): 1602102
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