• Chinese Journal of Lasers
  • Vol. 47, Issue 6, 602005 (2020)
Liu Anli1、2, Sui Changyou1、2, Li Fazhi1、2, and Zhang Yi1、2、*
Author Affiliations
  • 1College of Mechanical and Vehicle Engineering, Hunan University, Changsha, Hunan 410082, China
  • 2Hunan Key Laboratory of Intelligent Laser Manufacturing, Changsha, Hunan 410082, China
  • show less
    DOI: 10.3788/CJL202047.0602005 Cite this Article Set citation alerts
    Liu Anli, Sui Changyou, Li Fazhi, Zhang Yi. Correlation Between Plasma Characteristics and Forming Defects During Laser Additive Manufacturing of Ceramics[J]. Chinese Journal of Lasers, 2020, 47(6): 602005 Copy Citation Text show less

    Abstract

    Spectral intensity and electron density are two key features of plasma during the laser additive manufacturing of ceramics. Pore and crack defects significantly affect the performance of ceramic parts. We built a platform for plasma monitoring and extracted the porosity defect through a thresholding method. The effects of the process parameters on the plasma spectrum intensity and electron density were studied by analyzing the plasma plume and spectrum. The relationship between the plasma characteristics and the forming defects was then obtained. The experimental results show that both the ejection height and the plasma plume area formed by the ionization of the alumina ceramics steam were larger than those of metal materials. The plasma spectral intensity increased with the increase in the laser power and scanning speed, but decreased with the increase in the powder flow rate. The electron density increased with the increase in the laser power, scanning speed, and powder flow rate. During the forming process, the plasma spectral intensity and the electron density highly correlated with the pore and crack defects.
    Liu Anli, Sui Changyou, Li Fazhi, Zhang Yi. Correlation Between Plasma Characteristics and Forming Defects During Laser Additive Manufacturing of Ceramics[J]. Chinese Journal of Lasers, 2020, 47(6): 602005
    Download Citation