Author Affiliations
1Shandong Engineering Research Center for Additive Manufacturing, Qingdao University of Technology, Qingdao 266520, Shandong , China2Analytical & Testing Center, Northwestern Polytechnical University, Xi’an 710072, Shaanxi , China3State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi’an 710072, Shaanxi , China4School of Mechatronics Engineering, Shenyang Aerospace University, Shenyang 110136, Liaoning , Chinashow less
Fig. 1. Laser remelting test. (a) Laser cladding equipment; (b) molten pool diagram; (c) map of formed single-track
Fig. 2. Microstructures of DD6 nickel-based single crystal superalloy. (a) Morphology of the substrate collected by optical microscopy; (b) phase composition of dendritic collected by electron microscopy
Fig. 3. Molten-pool morphology and microstructures of each crystal region at different laser powers. (a)‒(d) 1200 W; (e)‒(h) 1500 W
Fig. 4. Dendrite morphology and elemental content measurement points in [010] crystal region after laser remelting. (a) 1200 W; (b) 1500 W
Fig. 5. EBSD of the sample after laser melting. (a) Orientation map with the laser power of 1200 W; (b) orientation map with the laser power of 1500 W; (c) {100} pole figure with the laser power of 1200 W; (d) {100} pole figure with the laser power of 1500 W
Fig. 6. Fusion line morphology and stray grain distribution with the laser power of 1500 W. (a) Smooth fusion line; (b) non-smooth fusion line; (c) point-scan elemental analysis spectrum at point C
Fig. 7. EBSD results of molten pool after remelting. (a) Grain boundary angle with the laser power of 1200 W; (b) grain boundary angle with the laser power of 1500 W; (c) misorientation angle distribution with the laser power of 1200 W; (d) misorientation angle distribution with the laser power of 1500 W
Fig. 8. Relationship between the dendrite growth direction and the temperature gradient
Fig. 9. Geometric model boundary conditions and meshing
Fig. 10. Temperature dependence of thermophysical parameters of DD6 alloy. (a) Density; (b) enthalpy; (c) thermal conductivity; (d) specific heat capacity
Fig. 11. Temperature field distributions of molten pool at different laser powers. (a) 1200 W; (b) 1500 W
Fig. 12. Stress field distribution maps in the molten pool at different laser powers. (a) 1200 W; (b) 1500 W
Element | Mass fraction /% |
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Al | 5.6 | C | 0.03 | Cr | 4.3 | Hf | 0.05 | Co | 9.0 | W | 8.0 | Mo | 2.0 | Ta | 7.5 | Re | 2.0 | Nb | 0.5 | Ni | Bal. |
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Table 1. Nominal-chemical composition of DD6 nickel-based single crystal superalloy
Number | Laser power /W | Scanning speed /(mm·s-1) | Focusing spot diameter /mm | Line energy density /(J·m-1) |
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A | 1200 | 3 | 4 | 4×105 | B | 1500 | 3 | 4 | 5×105 |
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Table 2. Laser remelting process parameters
Position | Mass fraction /% |
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Ni | W | C | Ta | Co | Mo | Cr | Re | Nb | Al |
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Dendritic stem (A) | 54.91 | 10.23 | 8.53 | 5.51 | 8.63 | 1.40 | 3.69 | 2.20 | 0.31 | 4.59 | Interdendritic region (B) | 54.56 | 7.48 | 9.22 | 8.59 | 7.28 | 1.72 | 3.42 | 1.11 | 0.88 | 5.73 | Dendritic stem (C) | 55.73 | 10.27 | 8.27 | 5.41 | 8.67 | 1.41 | 3.87 | 1.38 | 0.39 | 4.60 | Interdendritic region (D) | 55.31 | 6.38 | 8.94 | 8.93 | 7.02 | 1.75 | 3.18 | 1.07 | 1.38 | 6.03 |
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Table 3. Chemical composition of interdendritic region and dendritic stem at different laser powers