• International Journal of Extreme Manufacturing
  • Vol. 2, Issue 4, 45103 (2020)
Qi Wu1、2 and Liangchi Zhang1、2、*
Author Affiliations
  • 1School of Mechanical and Manufacturing Engineering, The University of New South Wales, NSW 2052, Australia
  • 2Department of Mechanics and Aerospace Engineering, Southern University of Science and Technology, Shenzhen 518055, Guangdong, People’s Republic of China
  • show less
    DOI: 10.1088/2631-7990/abab4b Cite this Article
    Qi Wu, Liangchi Zhang. Microstructure-based three-dimensional characterization of chip formation and surface generation in the machining of particulate-reinforced metal matrix composites[J]. International Journal of Extreme Manufacturing, 2020, 2(4): 45103 Copy Citation Text show less
    References

    [1] Miracle D B 2005 Metal matrix composites–from science to technological significance Compos. Sci. Technol. 65 2526–40

    [2] Ibrahim I A, Mohamed F A and Lavernia E J 1991 Particulate reinforced metal matrix composites—a review J. Mater. Sci. 26 1137–56

    [3] Rohatgi P K 1993 Metal matrix composites Def. Sci. J. 43 323–49

    [4] Bains P S, Sidhu S S and Payal H S 2016 Fabrication and machining of metal matrix composites: a review Mater. Manuf. Process. 31 553–73

    [5] Han J J, Hao X Q, Li L, Wu Q and He N 2017 Milling of high volume fraction SiCp/Al composites using PCD tools with different structures of tool edges and grain sizes Int. J. Adv. Manuf. Technol. 92 1875–82

    [6] Yang Y F, Wu Q, Zhan Z B, Li L, He N and Shrestha R 2015 An experimental study on milling of high-volume fraction SiCp/Al composites with PCD tools of different grain size Int. J. Adv. Manuf. Technol. 79 1699–705

    [7] Bian R, He N, Li L, Zhan Z B, Wu Q and Shi Z Y 2014 Precision milling of high volume fraction SiCp/Al composites with monocrystalline diamond end mill Int. J. Adv. Manuf. Technol. 71 411–9

    [8] Li J G and Laghari R A 2019 A review on machining and optimization of particle-reinforced metal matrix composites Int. J. Adv. Manuf. Technol. 100 2929–43

    [9] Mahdi M and Zhang L C 2001 An adaptive three-dimensional finite element algorithm for the orthogonal cutting of composite materials J. Mater. Process. Technol. 113 368–72

    [10] Mahdi M and Zhang L C 2001 A finite element model for the orthogonal cutting of fiber-reinforced composite materials J. Mater. Process. Technol. 113 373–7

    [11] Dandekar C R and Shin Y C 2009 Multi-step 3-D finite element modeling of subsurface damage in machining particulate reinforced metal matrix composites Composites A 40 1231–9

    [12] Wu Q, Xu W X and Zhang L C 2017 Machining of an aluminium matrix composite with SiC particles: a finite element analysis 20th Int. Symp. on Advances in Abrasive Technology (ISAAT 2017) (JSAT, ICAT, OIST, Okinawa, Japan)

    [13] Zhou L, Huang S T, Wang D and Yu X L 2011 Finite element and experimental studies of the cutting process of SiCp/Al composites with PCD tools Int. J. Adv. Manuf. Technol. 52 619–26

    [14] Xiang J F, Pang S Q, Xie L J, Gao F N, Hu X, Yi J and Hu F 2018 Mechanism-based FE simulation of tool wear in diamond drilling of SiCp/Al composites Materials 11 252

    [15] Chen X L, Xie L J, Xue X G and Wang X B 2017 Research on 3D milling simulation of SiCp/Al composite based on a phenomenological model Int. J. Adv. Manuf. Technol. 92 2715–23

    [16] Wang Y F, Liao W H, Yang K, Chen W Q and Liu T T 2019 Investigation on cutting mechanism of SiCp/Al composites in precision turning Int. J. Adv. Manuf. Technol. 100 963–72

    [17] Liu J W, Cheng K, Ding H, Chen S J and Zhao L 2018 Simulation study of the influence of cutting speed and tool–particle interaction location on surface formation mechanism in micromachining SiCp/Al composites Proc. Inst. Mech. Eng. C 232 2044–56

    [18] Duan C Z, Sun W, Fu C and Zhang F Y 2018 Modeling and simulation of tool-chip interface friction in cutting Al/SiCp composites based on a three-phase friction model Int. J. Mech. Sci. 142–3 384–96

    [19] Wu Q, Xu W X and Zhang L C 2019 Machining of particulate-reinforced metal matrix composites: an investigation into the chip formation and subsurface damage J. Mater. Process. Technol. 274 116315

    [20] Zhang P F, Zhou L and Ran Y C 2020 Finite element analysis and comparison of the machinability of SiCp/Al composite and CNT/Al composite J. Inst. Eng. C 101 323–9

    [21] Zhou L, Wang Y, Ma Z Y and Yu X L 2014 Finite element and experimental studies of the formation mechanism of edge defects during machining of SiCp/Al composites Int. J. Mach. Tools Manuf. 84 9–16

    [22] Wang Y F, Liao W H, Yang K, Teng X Y and Chen W Q 2019 Simulation and experimental investigation on the cutting mechanism and surface generation in machining SiCp/Al MMCs Int. J. Adv. Manuf. Technol. 100 1393–404

    [23] MatWeb 2017 Material property data (www.matweb.com)

    [24] Wang Z M, Kwan A K H and Chan H C 1999 Mesoscopic study of concrete I: generation of random aggregate structure and finite element mesh Comput. Struct. 70 533–44

    [25] Johnson G R and Cook W H 1983 A constitutive model and data for metals subjected to large strains, high strain rates and high temperatures Proc. 7th Int. Symp. on Ballistics (The Hague, Netherlands: International Ballistics Committee) pp 541–7

    [26] Li Y L, Ramesh K T and Chin E S C 2007 Plastic deformation and failure in A359 aluminum and an A359-SiCp MMC under quasistatic and high-strain-rate tension J. Compos. Mater. 41 27–40

    [27] Calamaz M, Coupard D and Girot F 2008 A new material model for 2D numerical simulation of serrated chip formation when machining titanium alloy Ti–6Al–4V Int. J. Mach. Tools Manuf. 48 275–88

    [28] Johnson G R and Cook W H 1985 Fracture characteristics of three metals subjected to various strains, strain rates, temperatures and pressures Eng. Fract. Mech. 21 31–48

    [29] Hillerborg A, Mod′eer M and Petersson P E 1976 Analysis of crack formation and crack growth in concrete by means of fracture mechanics and finite elements Cement Concr. Res. 6 773–81

    [30] Dassault Syst`emes 2014 Abaqus Analysis User’s Guide (Providence, RI: Dassault Syst`emes Simulia Corp.)

    [31] Zhang J, Ouyang Q B, Guo Q, Li Z Q, Fan G L, Su Y S, Jiang L, Lavernia E J, Schoenung J M and Zhang D 2016 3D microstructure-based finite element modeling of deformation and fracture of SiCp/Al composites Compos. Sci. Technol. 123 1–9

    [32] Wu Q, Xu W X and Zhang L C 2018 A micromechanics analysis of the material removal mechanisms in the cutting of ceramic particle reinforced metal matrix composites Mach. Sci. Technol. 22 638–51

    [33] Li Y L, Ramesh K T and Chin E S C 2004 Comparison of the plastic deformation and failure of A359/SiC and 6061-T6/Al2O3 metal matrix composites under dynamic tension Mater. Sci. Eng. A 371 359–70

    [34] Dandekar C R and Shin Y C 2011 Molecular dynamics based cohesive zone law for describing Al–SiC interface mechanics Composites A 42 355–63 12

    Qi Wu, Liangchi Zhang. Microstructure-based three-dimensional characterization of chip formation and surface generation in the machining of particulate-reinforced metal matrix composites[J]. International Journal of Extreme Manufacturing, 2020, 2(4): 45103
    Download Citation