• AEROSPACE SHANGHAI
  • Vol. 41, Issue 6, 70 (2024)
Jianchi YU*, Xingliang CHAI, Guoqiang GUO, Yongsheng ZHANG..., Haibo LIU and Yongqing WANG|Show fewer author(s)
Author Affiliations
  • State Key Laboratory of High-Performance Precision Manufacturing,Dalian University of Technology,Dalian116024,,China
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    DOI: 10.19328/j.cnki.2096-8655.2024.06.009 Cite this Article
    Jianchi YU, Xingliang CHAI, Guoqiang GUO, Yongsheng ZHANG, Haibo LIU, Yongqing WANG. Prediction and Compensation Method for Machining Global Deformation of Large Storage Tank Bottom[J]. AEROSPACE SHANGHAI, 2024, 41(6): 70 Copy Citation Text show less
    Stresses of the middle curved surface in a thin shell differential element
    Fig. 1. Stresses of the middle curved surface in a thin shell differential element
    Displacement and rotation of the curved surface area of the rotary thin-walled workpiece
    Fig. 2. Displacement and rotation of the curved surface area of the rotary thin-walled workpiece
    Pre-processing of the finite element simulation
    Fig. 3. Pre-processing of the finite element simulation
    Flow chart of the simulation analysis
    Fig. 4. Flow chart of the simulation analysis
    Test site of milling machining
    Fig. 5. Test site of milling machining
    Test site of the linear laser sensor
    Fig. 6. Test site of the linear laser sensor
    Measurement point cloud data of the test workpiece after processing
    Fig. 7. Measurement point cloud data of the test workpiece after processing
    Contour cloud maps of deformation values during processing
    Fig. 8. Contour cloud maps of deformation values during processing
    Internal profiles of the surface obtained by the linear laser sensor measurement and theoretical calculation when the workpiece thickness is 10.5 mm
    Fig. 9. Internal profiles of the surface obtained by the linear laser sensor measurement and theoretical calculation when the workpiece thickness is 10.5 mm
    Internal profiles of the surface obtained by the linear laser sensor measurement and theoretical calculation when the workpiece thickness is 4.5 mm
    Fig. 10. Internal profiles of the surface obtained by the linear laser sensor measurement and theoretical calculation when the workpiece thickness is 4.5 mm
    层数α方向上应力值/MPaβ方向上应力值/MPa
    1-16.1-9.8
    2-11-8.1
    33.1-5.2
    47.2-0.9
    516.17.8
    616.17.8
    77.2-0.9
    83.1-5.2
    9-11-8.1
    10-16.1-9.8
    Table 1. Initial residual stress values of the element in each layer
    规格参数数值
    Z轴测量范围/mm±20.5
    X轴测量宽度/mm35
    Z轴重复精度/μm0.5
    X轴重复精度/μm1.0
    X轴分辨率/μm12.5
    Table 2. Parameters to be measured by the linear laser sensor
    工件厚度/mm最大变形值/mm区域划分数目
    13.50.0952
    120.1163
    10.50.1053
    90.1263
    7.50.1664
    60.2906
    4.50.4199
    30.53211
    Table 3. Maximum deformation values and area division numbers under different thicknesses
    区域虚拟基准点节点编号虚拟基准点坐标值与位移值区域偏移值/mm
    X/mmY/mmZ/mm
    14 65900.160.390.419
    238 5020.006-0.1390.3420.369
    34 283-0.0060.0720.310.319
    47 7000.01-0.130.2380.269
    54 5340.0720.060.1950.219
    639 0240.036-0.0520.1530.169
    715 4340.094-0.0360.0630.119
    839 8700.0560.0030.0320.069
    94 6150.008-0.010.0160.019
    Table 4. Compensation values of each area with 4.5 mm workpiece thickness
    Jianchi YU, Xingliang CHAI, Guoqiang GUO, Yongsheng ZHANG, Haibo LIU, Yongqing WANG. Prediction and Compensation Method for Machining Global Deformation of Large Storage Tank Bottom[J]. AEROSPACE SHANGHAI, 2024, 41(6): 70
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