• Optics and Precision Engineering
  • Vol. 31, Issue 12, 1761 (2023)
Rongwei LIN, Zhenying CHENG*, Yaxiong HE, Jie LI, and Ruijun LI
Author Affiliations
  • Anhui Province Key Laboratory of Measuring Theory and Precision Instrument,School of Instrument Science and Opto-electronic Engineering,Hefei University of Technology,Hefei230009,China
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    DOI: 10.37188/OPE.20233112.1761 Cite this Article
    Rongwei LIN, Zhenying CHENG, Yaxiong HE, Jie LI, Ruijun LI. On-line six-degree-of-freedom errors measurement and compensation for XY stages[J]. Optics and Precision Engineering, 2023, 31(12): 1761 Copy Citation Text show less
    Volumetric positional errors of functional point caused by 6-DOF errors
    Fig. 1. Volumetric positional errors of functional point caused by 6-DOF errors
    Positioning errors caused by non-compliance with Abbe principle
    Fig. 2. Positioning errors caused by non-compliance with Abbe principle
    Straightness measuring errors caused by non-compliance with Bryan principle
    Fig. 3. Straightness measuring errors caused by non-compliance with Bryan principle
    Diagram of 6-DOF errors measurement methods
    Fig. 4. Diagram of 6-DOF errors measurement methods
    Diagram of relationship among measuring point, functional point and working volume of a XY stage
    Fig. 5. Diagram of relationship among measuring point, functional point and working volume of a XY stage
    Schematic of 6-DOF errors measurement system
    Fig. 6. Schematic of 6-DOF errors measurement system
    Schematic of measuring principle of PMI-X、PMI-Y and PMI-Z
    Fig. 7. Schematic of measuring principle of PMI-X、PMI-Y and PMI-Z
    Schematic of the measuring principle of angular errors
    Fig. 8. Schematic of the measuring principle of angular errors
    Photo of 6-DOF errors measurement system
    Fig. 9. Photo of 6-DOF errors measurement system
    Test results of the resolution of PMI-X,PMI-Y and PMI-Z
    Fig. 10. Test results of the resolution of PMI-X,PMI-Y and PMI-Z
    Schematic of calibration of PMIs
    Fig. 11. Schematic of calibration of PMIs
    Schematic of calibration of Acs
    Fig. 12. Schematic of calibration of Acs
    Test results of the resolution of AC1 and AC2
    Fig. 13. Test results of the resolution of AC1 and AC2
    The results of the stability test of the system
    Fig. 14. The results of the stability test of the system
    Schematic of experimental setup of positional accuracy test for the stage
    Fig. 15. Schematic of experimental setup of positional accuracy test for the stage
    Volumetric positional errors in RFP
    Fig. 16. Volumetric positional errors in RFP
    位移/μm残差/nm
    SIOS激光干涉仪位移测量单元

    DSIOS-X-

    DPMI-X

    DSIOS-Y-

    DPMI-Y

    DSIOS-Z-

    DPMI-Z

    DSIOS-XDSIOS-YDSIOS-ZDPMI-XDPMI-YDPMI-Z
    1 000.229999.112999.5991 000.236999.117999.601-7-5-2
    1 999.6432 000.8792 000.0151 999.6492 000.8732 000.010-565
    3 000.0493 000.7183 000.4543 000.0583 000.7283 000.447-9-107
    4 000.1234 001.3183 999.8164 000.1164 001.3163 999.81782-1
    4 999.1145 000.4874 999.4794 999.1005 000.4784 999.494149-15
    5 999.5865 999.9425 999.6295 999.5765 999.9375 999.6281051
    7 001.2106 999.7856 999.1047 001.2066 999.7866 999.1024-12
    7 999.9617 998.3597 999.4307 999.9677 998.3667 999.433-6-7-3
    8 999.3948 998.6238 999.8758 999.3908 998.6198 999.874441
    9 999.2739 999.5979 999.9969 999.2879 999.6019 999.992-14-44
    残余标准差σ/nm8.95.95.7
    Table 1. Calibration results of PMI-X,PMI-Y and PMI-Z
    角度/arcsec残差/arcsec
    角度产生装置角度测量单元θAGD-θXθAGD-θYθAGD-θZ
    θAGDθXθYθZ
    30.0029.6229.9529.550.380.050.45
    24.0023.9524.1724.120.05-0.17-0.12
    18.0018.1418.0218.6-0.14-0.02-0.60
    12.0012.2212.0612.6-0.22-0.06-0.60
    6.006.226.026.55-0.22-0.02-0.55
    0.000.15-0.050.50-0.150.05-0.50
    -6.00-5.92-6.13-5.73-0.080.13-0.27
    -12.00-11.93-12.2-11.84-0.070.20-0.16
    -18.00-18.12-18.17-17.820.120.17-0.18
    -24.00-24.15-23.99-23.920.15-0.01-0.08
    -30.00-30.07-29.65-29.730.07-0.35-0.27
    残余标准差σ/aresec0.180.150.29
    Table 2. Calibration results of AC1 and AC2
    不确定度来源分布

    传递

    系数

    标准不确定度

    u(ΔX)

    /nm

    u(ΔY)

    /nm

    u(ΔZ)

    /nm

    u(θx)

    /arcsec

    u(θy)

    /arcsec

    u(θz)

    /arcsec

    合成标准不确定度12.716.011.80.270.250.45
    分辨力均匀12/32/32/30.01/30.01/30.01/3
    示值误差均匀114/310/315/30.38/30.35/30.60/3
    重复性18.95.95.70.180.150.29
    稳定性均匀16/324/310/30.11/30.12/30.08/3
    参考仪器10.10.10.10.020.020.02
    Table 3. Standard uncertainty of the measuring units
    Rongwei LIN, Zhenying CHENG, Yaxiong HE, Jie LI, Ruijun LI. On-line six-degree-of-freedom errors measurement and compensation for XY stages[J]. Optics and Precision Engineering, 2023, 31(12): 1761
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