Fig. 1. Schematic of laser processing optical path
Fig. 2. Schematic of stealth dicing
Fig. 3. Flow chart of laser stealth dicing. (a) Prefabricating ablation channel on bottom surface; (b) modified layers formed inside;(c) multi-modifying along step direction; (d) splitting along modified surface
Fig. 4. Schematics of internal pulse pick. (a) Pulse sequence of seed source; (b) TTL level signal; (c) picked pulses
Fig. 5. Schematics of multi-pulse mode and burst mode pulse. (a) single pulse; (b) two sub-pulses; (c) n sub-pulses
Fig. 6. Influence of pulse energy on cutting effect under multi-pulse mode. (a1)-(a4) Morphologies of top surface ; (b1)-(b4) morphologies of bottom surface ; (c1)-(c3) edge chipping morphologies of top surface; (d1)-(d3) edge chipping morphologies of bottom surface; (e1)-(e3) cross-section morphologies; (f) influence of single pulse energy on kerf width; (g) influence of single pulse energy on top and bottom edge chipping sizes and cross-section roughness
Fig. 7. Influence of feed distance on cutting effect under multi-pulse mode. (a1)-(a3) Morphologies of top surface; (b1)-(b3) morphologies of bottom surface; (c1)-(c3) edge chipping morphologies of top surface; (d1)-(d3) edge chipping morphologies of bottom surface; (e1)-(e3) cross-section morphologies; (f) influence of feed distance on kerf width; (g) influence of feed distance on top and bottom edge chipping sizes and cross-section roughness
Fig. 8. Influence of repetition frequency on cutting effect under multi-pulse mode. (a1)-(a4) Morphologies of top surface; (b1)-(b4) morphologies of bottom surface; (c1)-(c4) edge chipping morphologies of top surface; (d1)-(d4) edge chipping morphologies of bottom surface; (e1)-(e4) cross-section morphologies; (f) influence of repetition frequency on kerf width; (g) influence of repetition frequency on top and bottom edge chipping sizes and cross-section roughness
Fig. 9. Influence of pulse width on cutting effect under multi-pulse mode. (a1)-(a3) Morphologies of top surface; (b1)-(b3) morphologies of bottom surface; (c1)-(c3) edge chipping morphologies of top surface; (d1)-(d3) edge chipping morphologies of bottom surface ; (e1)-(e3) cross-section morphologies; (f) influence of pulse width on kerf width; (g) influence of pulse width on top and bottom edge chipping sizes and cross-section roughness
Fig. 10. Influence of scanning speed on cutting effect under multi-pulse mode. (a1)-(a3) Morphologies of top surface; (b1)-(b3) morphologies of bottom surface; (c1)-(c3) edge chipping morphologies of top surface; (d1)-(d3) edge chipping morphologies of bottom surface; (e1)-(e3) cross-section morphologies; (f) influence of scanning speed on kerf width; (g) influence of scanning speed on top and bottom edge chipping sizes and cross-section roughness
Fig. 11. Influence of sub-pulse number on cutting effect under burst mode. (a1)-(a4) Morphologies of top surface; (b1)-(b4) morphologies of bottom surface; (c1)-(c4) edge chipping morphologies of top surface; (d1)-(d4) edge chipping morphologies of bottom surface; (e1)-(e4) cross-section morphologies; (f) influence of sub-pulse number on kerf width; (g) influence of sub-pulse number on top and bottom edge chipping sizes and cross-section roughness
Parameter | Content |
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Wavelength | 1030 nm | Pulse duration | 270 fs-10 ps | Frequency | 50 kHz-20 MHz | Maximum power | 80 W | Maximum pulse energy | 160 μJ | Beam quality | M2<1.3 | Beam mode | TEM00 Gaussian mode |
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Table 1. Main parameters of ultrafast laser
Parameter | Value |
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Magnification | 50× | Numerical aperture | 0.65 | Focal length | 4 mm | Working distance | 10 mm | Wavelength range | 480-1800 nm |
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Table 2. Main parameters of objective lens
Parameter | X-axis direction | Y-axis direction | Z-axis direction |
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Maximum travel of platform | 200 mm | 600 mm | 100 mm | Maximum speed | 800 mm/s | 800 mm/s | 200 mm/s | Repeat positioning accuracy | ±1 μm | ±1 μm | ±1 μm | Positioning accuracy | ±2 μm | ±2 μm | ±2 μm | Resolution | 0.01 μm | 0.01 μm | 0.01 μm |
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Table 3. Main parameters of movement platform