• High Power Laser and Particle Beams
  • Vol. 34, Issue 11, 119001 (2022)
Feng Lu1、2, Zhenzhong Wang1、2、*, Xuepeng Huang1、2, and Pengli Lei1
Author Affiliations
  • 1School of Aerospace Engineering, Xiamen University, Xiamen 361005, China
  • 2Shenzhen Research Institute of Xiamen University, Shenzhen 518000, China
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    DOI: 10.11884/HPLPB202234.220013 Cite this Article
    Feng Lu, Zhenzhong Wang, Xuepeng Huang, Pengli Lei. Modal analysis and mid-spatial-frequency errors suppression of 6-DOF bonnet polishing robot[J]. High Power Laser and Particle Beams, 2022, 34(11): 119001 Copy Citation Text show less
    Robot bonnet polishing system
    Fig. 1. Robot bonnet polishing system
    Mode shapes of the industrial robot
    Fig. 2. Mode shapes of the industrial robot
    Sensor placement in pulse excitation method modal experiment
    Fig. 3. Sensor placement in pulse excitation method modal experiment
    Acceleration response spectrum of each measuring point of the robot in dual postures
    Fig. 4. Acceleration response spectrum of each measuring point of the robot in dual postures
    Industrial robot vibration measurement site
    Fig. 5. Industrial robot vibration measurement site
    Displacement response of each joint point of an industrial robot at variable speed idling
    Fig. 6. Displacement response of each joint point of an industrial robot at variable speed idling
    Elastic component simulation model
    Fig. 7. Elastic component simulation model
    Simulated energy consumption values of elastic components of different specifications
    Fig. 8. Simulated energy consumption values of elastic components of different specifications
    Three-dimensional structure diagram of bonnet tool
    Fig. 9. Three-dimensional structure diagram of bonnet tool
    Free vibration curves
    Fig. 10. Free vibration curves
    Comparison of fixed-point polishing RMS between ordinary bonnet tool and vibration suppression bonnet tool
    Fig. 11. Comparison of fixed-point polishing RMS between ordinary bonnet tool and vibration suppression bonnet tool
    Comparison of spectra of fixed-point polishing spots between ordinary bonnet tool and vibration suppression bonnet tool
    Fig. 12. Comparison of spectra of fixed-point polishing spots between ordinary bonnet tool and vibration suppression bonnet tool
    Comparison of the polishing effect of the original bonnet tool and the vibration suppression bonnet tool
    Fig. 13. Comparison of the polishing effect of the original bonnet tool and the vibration suppression bonnet tool
    [in Chinese]
    Fig. 13. [in Chinese]
    Comparison of the Y-direction mid-frequency error between the whole surface polishing of the original bonnet tool and the whole surface polishing of the vibration suppression bonnet tool
    Fig. 14. Comparison of the Y-direction mid-frequency error between the whole surface polishing of the original bonnet tool and the whole surface polishing of the vibration suppression bonnet tool
    scope of work/mcarrying capacity/kgrepeatability/mmrepeat path accuracy/mmtotal mass/kg
    2.62000.050.101170
    Table 1. Bonnet polishing system parameters
    materialdensity/(kg/m3) Young’s modulus/MPaPoisson’s ratio
    gray cast iron72001.1×10110.28
    aluminum alloy27707.1×10100.33
    concrete23003×10100.18
    sand20001×1080.25
    60Si2MnA 77402.06×10110.29
    Table 2. Simulation material parameters
    joint1joint2joint3joint4joint5joint6
    joint stiffness/(mm∙N/rad)2.53×1099.31×1086.52×1089.12×1074.36×1072.34×107
    Table 3. IRB 6700 joint stiffness
    material constant/Pa
    C10C01
    2.45×106−9.58×105
    Table 5. Mooney-Rivilin hyperelastic constitutive model
    dimensionless material constantrelaxation time/s
    g1g2g3τ1τ2τ3
    0.102930.570670.054790.029050.000820.78611
    Table 6. The third-order generalized Maxwell viscoelastic constitutive model
    comparison parametersoriginary bonnetvibration suppression bonnetrelative reduction rate
    PV/μmbefore polishing2.8662.000
    after polishing2.8091.948
    PSD/(mm·nm2) before polishing40%
    after polishing316.9187.5
    RMS/nmbefore polishing540.773395.562
    after polishing534.043382.256
    Table 7. Comparison of the polishing effect of the original bonnet tool and the vibration suppression bonnet tool
    Feng Lu, Zhenzhong Wang, Xuepeng Huang, Pengli Lei. Modal analysis and mid-spatial-frequency errors suppression of 6-DOF bonnet polishing robot[J]. High Power Laser and Particle Beams, 2022, 34(11): 119001
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