• International Journal of Extreme Manufacturing
  • Vol. 4, Issue 3, 33001 (2022)
Fan Xiaobo1 and Yuan Shijian1、2、*
Author Affiliations
  • 1School of Mechanical Engineering, Dalian University of Technology, Dalian, People’s Republic of China
  • 2School of Materials Science and Engineering, Harbin Institute of Technology, Harbin, People’s Republic of China
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    DOI: 10.1088/2631-7990/ac6b62 Cite this Article
    Fan Xiaobo, Yuan Shijian. Innovation for forming aluminum alloy thin shells at ultra-low temperature by the dual enhancement effect[J]. International Journal of Extreme Manufacturing, 2022, 4(3): 33001 Copy Citation Text show less

    Abstract

    Integral thin shells made of high strength aluminum alloys are urgently needed in new generation transportation equipment. There are challenges to overcoming the co-existing problems of wrinkling and splitting by the cold forming and hot forming processes. An innovative technology of ultra-low temperature forming has been invented for aluminum alloy thin shells by the new phenomenon of ‘dual enhancement effect’. That means plasticity and hardening are enhanced simultaneously at ultra-low temperatures. In this perspective, the dual enhancement effect is described, and the development, current state and prospects of this new forming method are introduced. This innovative method can provide a new approach for integral aluminum alloy components with large size, ultra-thin thickness, and high strength. An integral tank dome of rocket with 2 m in diameter was formed by using a blank sheet with the same thickness as the final component, breaking through the limit value of thickness-diameter ratio.
    Fan Xiaobo, Yuan Shijian. Innovation for forming aluminum alloy thin shells at ultra-low temperature by the dual enhancement effect[J]. International Journal of Extreme Manufacturing, 2022, 4(3): 33001
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